PRODUCT OVERVIEW

Belt Sway Switch is a protective switch for detecting the meandering (sway or deviation) of belt conveyors, and sends out an alarm signal and an emergency stop signal.

It’s suited to be used for belt breakage prevention and orefalling prevention due to the belt sway. Widely used in iron and steel, cement and chemical plants, thermal power plants, etc., since it is essential for safety operation of belt conveyors.

The BELT SWAY SWITCH functions in two ways：Detecting any deviation or sway in the conveyor belt and providing an alarm and sending out signal to stop the conveyor.

Use of this switch in material transport system can prevent damage to the conveyor belt and/or drive system and avoid consequential confusion on transport lines in the event of an accident.

FEATURES

The Belt Sway Switch is constructed with high reliability micro switches, lubricate less ball bearings, a touch pulley which is tilted to 750, and other parts ; its functions are designed with a large margin for sure action and long life .The switch has the difference of 20 between ON and OFF, to switch certainly at an action point. Therefore,this switch can prevent belt conveyor troubles by a simple circuit

SPECIFICATIONS

Reset mode	Manual	Number of contacts	1a1b
Contact capacity	AC:90-380V, 5A	Switch angle Level 1	20°
Actuating Force	3.4-5.4N (0.35~0.55kgf)	Switch angle Level 2	35°
Ambient temperature	-20 °C ~ +60 °C	Weatherproof Type.	IP67
Color code	Y100M20C70BL50	Cable connection	8 ~ 12mm

WIRING DIAGRAM

Kaidi Sensors best belt sway switch conveyor factory for industrial-1

DRAWING

Kaidi Sensors best belt sway switch conveyor factory for industrial-2

ENVIRONMENTAL CONDITIONS

The Belt Sway Switch should be used in the following environmental conditions; especially made products should be used at the allowable conditions noted in the approved drawing or the final drawing.

l Temperature: -10°C ~ +50°C

Do not use the Belt Sway Switch in the place where there is danger of freezing.

l Humidity less than 80%

l Dust

If much dust adheres to the touch roller and it solidifies the Belt Sway Switch will not move normally. To prevent dust from adhering to the touch roller, it should be cleaned at regular intervals.

INSTALLATION

Fitting bolts

The fitting bolts should be prepared before installation, and should be fitted into the mounting holes according to their length.

Mounting Base

The mounting base fitted to the belt conveyor should be prepared before installation. When you are deciding the dimensions of the mounting base, refer to Fig.2.

Installation

The dimension from the position of installation to the top of the idler of the belt conveyor should be fixed at 160 millimeters.

MAINTENANCE

Periodic Inspection

(1)Cleaning

Always clean when an excessive amount of dust accumulates on the touch roller.

(2)Wear of Touch Roller

Check wear of the touch roller . When 2 millimeters are worn off the roller, replace as explained in 6.3.

(3)Confirmation of Action

Check to see if the Belt Sway Switch is working normally by testing the touch roller.

Lubrication

The Belt Sway Switch has no need to lubricate.

Replacement of Touch Roller

By loosening the 12 millimeters-sized nut, the touch roller can be taken off easily from the lever.

Secure the nut when the touch roller is replaced, or the Belt Sway Switch may cause trouble if the nut comes loose .

Tightening of Cover

When taking off the cover of Belt Sway Switch for the sake of writing, adjusting and checking, secure the screws of the cover after working, or the Belt Sway Switch may cause trouble due to water and dust entering from between the cover and casing.

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Materials Requirement Planning (MRP) is one of the main factors in Kaidi Sensors belt sway switch conveyor production. Materials used in the product are required to be tested in terms of strength, mechanical properties, and durability. It has increased power densities which guarantee its long service life

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The design principles of Kaidi Sensors belt sway switch conveyor mainly include the following aspects: stiffness and rigidity of the separate constructional elements and their combined behavior under load as well as operational movements. It has increased power densities which guarantee its long service life

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The materials for making Kaidi Sensors belt sway switch conveyor are carefully selected by the QC team. Its materials feature excellent mechanical characteristics and physical properties which are required in the heavy-duty machine operation. Its solderable surface is protected from the oxidation

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Kaidi Sensors belt sway switch conveyor is an inter infiltration result of various technologies. It is developed by the R&D team who adopts the mechanical technique, detection and sensing technology, automatic control technology, and servo drive technology. It is offered with low dielectric loss

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The design considerations of Kaidi Sensors belt sway switch conveyor cover the following aspects: static and dynamic stiffness, operational speeds, gearboxes, manual, and automatic control. It has high tensile strength and can be deformed without breakage

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Our qualified team effectively controls this high quality product by implementing the quality control system. It is vacuum-sealed, which can greatly reduce the bulk of the overall cargo

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