Customized Magnetic Level Gauge and parts

In solid material storage management, accurately controlling material levels and volumes is no easy task. Faced with harsh conditions filled with high levels of dust, traditional measurement methods fall short: single-point measurements struggle to capture uneven material surfaces, and laser equipment is forced to shut down frequently for cleaning due to dust interference, making real-time, accurate monitoring a challenging problem for engineers.Penetrating dust, precise reconstruction: the hard-core capabilities of millimeter-wave radarKaidi Company's 3DPro2300 radar level gauge is designed to conquer high-dust environments. At its core is millimeter-wave 3D radar scanning technology, which, with its powerful penetration capabilities, ignores dust barriers and stably obtains real data from inside the silo. Combining innovative 3D point cloud conversion algorithms with machine learning technology, it accurately converts complex material surfaces into intuitive 3D digital models, completely eliminating the limitations and errors associated with single-point measurements.Smart upgrades, worry-free control: comprehensive sensing and cloud connectivityThe 3DPro2300 radar level gauge not only provides clear visibility but also intelligent functionality: 360°×180° panoramic scanning with no blind spots: 24/7 continuous operation, fully covering the silo to eliminate monitoring blind spots. Patented self-calibration technology: real-time automatic correction of data deviations ensures long-term reliable measurement results, laying the foundation for intelligent material management. Cloud storage + cloud computing: Data is uploaded to the cloud in real time, allowing users to remotely view precise level, volume, and mass information, as well as three-dimensional shapes, via their mobile phones, enabling real-time control of warehouse dynamics and remote decision-making management. Value highlighted: Safety, efficiency, and intelligenceThe application of the kaidi3D radar level gauge brings revolutionary improvements to high-dust silo monitoring: Ensures continuous production: Eliminates downtime caused by dust cleaning, ensuring smooth operational processes. Enhancing Management Precision: Accurately track material in/out volumes and inventory levels to optimize production scheduling and cost control. Strengthening Safety Measures: Non-contact remote monitoring significantly reduces the need for personnel to enter high-risk silo environments. Driving Intelligent Upgrades: Provides a robust data foundation for enterprises to achieve digital and intelligent warehouse management.In dust-filled industrial environments, Kaidi Instruments' 3D radar level gauge acts as a pair of “smart eyes,” leveraging the penetrating power of millimeter-wave radar, the precision of 3D point clouds, and the control capabilities of cloud connectivity to cut through the complexities of challenging conditions. This enables businesses to achieve real-time, precise, and intelligent silo management capabilities, making it a reliable choice for the intelligent upgrading of warehouse management systems. Choose the 3DPro2300 radar level gauge to penetrate dust and intelligently control the entire system!About UsKaidi Company focuses on automated measurement and control products such as radar level gauges and 3D visual imaging. It has independently developed and produced nearly 100 products to meet the various industrial measurement needs of its customers. Through the innovative technologies of its R&D center, it tailors customized solutions for its customers, making it a technological innovator in China's industrial automation measurement and control field.Kaidi Instruments offers a wide range of products, including 3D imaging scanners, high-frequency radar level gauges, level switches, density meters, flow meters, temperature meters, interface meters, tank-mounted controllers, and intelligent control systems. To date, Kaidi Instruments has collaborated with nearly 8,000 domestic and international clients, with its products and solutions widely applied across industries such as mining, coal, oil and gas, power, metallurgy, chemicals, construction materials, grain, feed, food and beverage, pharmaceuticals, environmental protection, and cement.

In modern industry, accurate liquid level measurement is crucial, especially in industries such as chemicals, petroleum, and food. Magnetic flip-type liquid level gauges, with their unique working principle and numerous advantages, have become the ideal choice for liquid level measurement.Working PrincipleThe magnetic flip-type level gauge mainly consists of a magnetic flip plate, a level gauge body, and a float ball. The float ball floats up and down with changes in the liquid level, and the built-in magnetic elements drive the flip plate to rotate, indicating the height of the liquid level. This non-contact measurement method not only improves measurement accuracy but also reduces the risk of failure.Advantage AnalysisHigh reliability: With no electrical components, magnetic flip-type level gauges perform well in extreme environments, require low maintenance, and have a long service life.Corrosion resistance: The device can adapt to a variety of chemical media, demonstrating strong resistance, especially when handling corrosive liquids.Visual indication: The intuitive display of the flip-type gauge allows operators to quickly obtain level information, simplifying the monitoring process.High adaptability: Whether in high-temperature or high-pressure environments, magnetic flip-type level gauges operate stably, ensuring safety.High safety: The design without electrical components reduces the risk of explosion in hazardous environments, making it the preferred choice for many industries.Application AreasMagnetic flip-type level gauges are widely used in reactors, storage tanks, boilers, and other applications, particularly suitable for situations requiring precise monitoring and control of liquid levels. Whether in chemical reactions, liquid storage, or food processing, magnetic flip-type level gauges play an indispensable role.ConclusionIn summary, magnetic flip-plate level gauges have become an important tool in the field of level measurement due to their unique working principle and significant advantages. With the continuous development of industrial automation, their application is expected to become even more widespread, providing more efficient and safer level monitoring solutions for production processes across various industries.

The key link of raw material recycling, the precise control of the liquid level in the separation tank is directly affecting the efficiency of raw material recycling, product quality and production costs. The radar level meter, with its advanced technology and many advantages, plays an indispensable role in the level measurement of raw material recycling separation tank.Raw material recycling separation tanks are often in more complex conditions. The internal medium may be corrosive, high viscosity, or accompanied by high temperature, high pressure and other extreme conditions, there may also be foam, steam, stirring fluctuations and many other disturbing factors. Traditional level measurement methods, such as float level meter, in the face of these complexities are prone to jamming, malfunctioning problems; capacitance level meter may also be due to changes in the conductivity of the medium and the resulting measurement errors; ultrasonic level meter by the foam, steam interference is serious, it is difficult to ensure the accuracy of the measurement. However, the radar level meter can be in such a harsh environment alone, showing excellent performance. The radar level meter works on the principle of electromagnetic wave reflection. It emits microwave pulses into the separator tank, and when these pulses meet the liquid surface, they are reflected back and received by the level meter. By accurately measuring the time difference between the transmitted and received pulses, combined with the propagation speed of the electromagnetic waves, the height of the liquid level can be accurately calculated. This principle enables the radar level meter to penetrate the foam and vapor layer inside the separator tank and directly measure the real liquid level position, effectively avoiding the measurement deviation caused by the unstable state of the medium surface.In the actual raw material recovery process, the advantages of radar level meter are fully realized. To a chemical company's raw material recovery separation tank, for example, the enterprise is mainly engaged in a variety of organic solvents recovery and reuse. Separation tank filled with various types of mixed solvents, in the recovery process, due to differences in the boiling point of different solvents, often accompanied by a large number of cans of steam, while the solvent mixing is also prone to the formation of foam. In the past, when using the traditional liquid level meter, the liquid level display fluctuated frequently, making it difficult to accurately control the amount of raw material recovered, which not only affects the recovery efficiency, but also may cause product quality instability. Since the replacement of radar level meter, the situation has been greatly improved. The radar level meter is not interfered by steam and foam, and always outputs stable and accurate liquid level signals. According to the real-time liquid level data, the operator can accurately grasp the stock of raw materials in the separation tank and rationally arrange the recovery progress. When the liquid level is close to the upper limit, the unloading program can be started in time to avoid waste and safety hazards caused by overflow of raw materials; and when the liquid level is too low, the raw materials can be replenished quickly to ensure the continuity of the recovery process. Moreover, the installation and maintenance of radar level meter is relatively simple. It does not need direct contact with the measured medium, reducing the level meter itself due to media corrosion, wear and tear and other factors of damage, extending the service life of the equipment. In terms of daily maintenance, it is only necessary to regularly check the appearance of the level meter, the connection parts and the cleanliness of the antenna, which greatly reduces the maintenance cost and workload.From a more macroscopic point of view, the accurate application of radar level meter in the level measurement of raw material recycling separation tank has brought significant economic and environmental benefits to the enterprise. Accurate level measurement helps to improve the recovery rate of raw materials, reduce the loss of raw materials and lower production costs. At the same time, stable measurement also ensures the safety of the production process, avoiding leakage, explosion and other safety accidents caused by uncontrolled liquid level, which is in line with the concept of green and sustainable development of modern industry.

IntroductionMagnetic Flip Flop Level Gauges (Magnetic Level Indicators) have become an indispensable tool in many industries for accurately measuring liquid levels in tanks and vessels. Their reliable performance and extremely low maintenance requirements make them ideal for use in challenging environments. In this article, we will discuss the importance, working principle, and advantages of magnetic flip-plate level indicators, and how kaidi magnetic flip-plate level indicators meet the high demands of industrial liquid level measurement.What is a Magnetic Level Gauge?A Magnetic Flap Level Gauge, also commonly referred to as a Magnetic Level Indicator (MLI), is a device used to visually display the level of liquid in a storage tank or vessel. Unlike traditional sight glass level gauges, magnetic flip flop level gauges utilize a magnetic float system where the float is enclosed in a sealed chamber, ensuring that the liquid never comes into contact with the external environment. These devices provide a safe, accurate and maintenance-free solution for level measurement in a variety of industrial processes.Operating Principle of Magnetic Flap Level GaugesThe core operating principle of a magnetic flap level gauge is based on magnetic coupling. The device is equipped with a float containing a magnetic element, which moves up and down as the liquid level rises and falls. The movement of the float drives the flap in the external indicator to flip through the magnetic force, so as to visually display the current liquid level height.Compared with the traditional sight glass level meter, the magnetic flip-flop level meter adopts the fully enclosed design, the measuring medium is completely isolated inside the cavity, which completely solves the problem of leakage and pollution. This unique structure makes it especially suitable for measuring corrosive, high temperature or high pressure media.Unlike sight glass level gauges, which are prone to breakage and require frequent maintenance, magnetic flap level gauges increase safety by preventing the liquid from being exposed to the external environment. Additionally, flip-flop level gauges are suitable for measuring corrosive, high-temperature, or high-pressure liquids, environments that are often difficult for conventional level measurement tools to handle.Why choose kaidi magnetic flap level meter?The kaidi Magnetic Flip Flop Level Gauge takes magnetic level measurement technology to a new level. Designed for a wide range of applications, the instruments provide high visibility level indication and have a rugged design to ensure long term reliability. kaidi Magnetic Flip Flop Level Gauges key features include:•High visibility: the magnetic indicator provides a clear, easy-to-read indication of liquid level from a distance for real-time monitoring.•Maintenance-free operation: Thanks to its simple and durable design, the kaidi magnetic flap level gauge requires less maintenance than other liquid level measurement solutions such as traditional sight glass level gauges.•Wide range of applications: Whether in the chemical, oil and gas, or food and beverage industries, the instrument is able to meet the challenges of corrosive liquids and extreme temperatures without compromising on measurement accuracy.Advantage1. Non-Contact Measurement: A key advantage of magnetic level indicators is the ability to measure level without direct contact with the liquid. This is particularly important when measuring hazardous, corrosive or high temperature liquids and avoids the safety risks that can be associated with other measurement techniques.2. Durability: The sealing system of a magnetic flap level gauge ensures that it is much less susceptible to wear and tear than traditional sight glass level gauges, which are prone to failure due to rupture or damage. This makes the flipper level gauge ideal for use in harsh environments and provides longer stable performance.3. Low Maintenance Requirements: Since there are no moving parts exposed to the liquid, magnetic flip chart level gauges experience less wear and tear, which reduces the need for regular maintenance, lowers the total cost of ownership, and ensures a longer service life. 6.4. High Accuracy and Reliability: Magnetic Flip Flop Level Gauges provide highly accurate level measurement, ideal for applications requiring precise measurements. In addition, external factors such as temperature fluctuations, foam and condensation have less impact on the magnetic flip-flop level gauge, which allows it to maintain excellent stability in a wide range of applications.5. HART PROTOCOL COMPATIBILITY: It can be equipped with the HART protocol for digital communication for remote diagnostics and configuration. This optional feature provides additional flexibility, ensures easy integration with control systems, provides real-time data transfer and enhances operational efficiency.Application Areas Magnetic Flap Level Gauges have a wide range of application scenarios for a number of industries, including: Chemical Industry: Handling corrosive liquids or chemicals that require accurate and reliable level measurement.Oil and gas: Ensuring safe and accurate level measurement of crude oil, petroleum and other hydrocarbons.Water treatment: monitoring liquid levels in water and wastewater treatment plants.Food and Beverage: Ensuring that raw material levels in process tanks meet sanitary standards.Conclusion magnetic flap level kaidi provides a reliable low-maintenance liquid level measurement solution for industrial applications requiring high accuracy and reliability. Their durability, accuracy and safety make them ideal for handling corrosive, hazardous or high temperature liquids. By investing in kaidi's advanced flip-flop level indicator technology, industries are able to achieve more accurate level measurements while reducing operational risks and costs.For more information on kaidi's magnetic flip-plate level indicators and other innovative level measurement solutions, feel free to contact us to learn how our products can enhance your industrial operations.